The mesh of a fluid simulation describes the points where the flow equations are solved. The stability and the precision of the calculations depend strongly on the mesh type and quality.
If the user wishes to calculate the temperature field of the solids in addition to the fluids, it is necessary to generate mesh cells for the solids also.
Geometry-fitted unstructured tetra-mesh
For this kind of mesh, the mesh lines have to be fitted exactly to the
contours of the geometry. In order to generate the mesh of the fluid parts, a
negative geometry, which comprises the whole volume between the solid parts,
must first be generated. This volume will be split into smaller domains, the
so-called cells. When a high-quality mesh is required, then a full hexahedral
mesh is the best option. The calculation domain is first of all divided into
blocks in a CAD or similar program; these blocks can be later split into
hexahedrons in the meshing tool. Also commonly used are mesh generation tools
which are based on unstructured mesh, with triangles (in 2D) or tetrahedrons
(in 3D). The program primarily generates automatic cells which are fitted to
the surfaces. For complex geometries, it is quite difficult and time-consuming
to generate a good tetrahedral mesh as the generation of strongly distorted
cells can hinder the convergence of the calculation. The user must therefore
manually choose the correct parameters in order to generate a good mesh.
It is also common practice to mesh with hexahedrons close to the walls and with tetrahedrons elsewhere, as you can see on the picture on the left below.
Mixed-structured hexa-mesh and unstructured tetra-mesh
Cartesian meshes are the right alternative to geometry fitted meshes. CFD
Tools using this mesh type like FloEFD® offer more precise and efficient
algorithms. Here you do not need to create a model of the fluid region like in
the classical approach; the tool recognizes the fluid region based on the
empty spaces between the solid geometries and the location of the boundary
The geometry bodies are immersed in the cartesian mesh. The mesh lines can no longer be fitted to the bodies of complex geometries. In locations where the boundaries of the bodies do not fit to the cartesian mesh, interpolations must be used in order to take into account the effects of the misalignment between mesh and geometry. The cartesian mesh allows the use of more efficient solving-algorithms in spite of this interpolation.
With this method, called Immersed Boundary Method, it is easier to simulate complex geometries as the cartesian mesh always remains and the body is simply immersed in the mesh.
The complete rotational domain can be defined with a rotating coordinate system, for example for the flow in pumps or turbo-machines. The connection between the rotating domain and the rest of the computational domain is made with a mixing-plane.
A more accurate method to simulate the rotation is with moving mesh. The flow is calculated transient with the input of accurate time steps; the rotating domain changed its position for each time step. The calculation time is much longer than with a rotating coordinate system. A moving mesh must be implemented when the flow is expected to be irregular over the circumference due to irregularities of the geometry; this is for exemple the case for axial fans. The method of the moving mesh is available for all standard CFD tools.